Raw onion lots are sorted according to size & quality.

Step 1 : Raw onion lots are sorted according to size & quality.

Peeled onions are washed in chlorinated water than after it will be shuffled to cutter machine by means of food grade buckets of SS conveyor.

Step 2 : Peeled onions are washed in chlorinated water than after it will be shuffled to cutter machine by means of food grade buckets of SS conveyor.

Onion bulbs are sliced (4 to 5 mm) in slicing machine than after fed to top feeding belt of Imperial dryer.

Step 3 : Onion bulbs are sliced (4 to 5 mm) in slicing machine than after fed to top feeding belt of Imperial dryer.

Onion slices are moved gradually in hot air closed SS belt dryer (Imperial dryer) for first stage drying.

Step 4 : Onion slices are moved gradually in hot air closed SS belt dryer (Imperial dryer) for first stage drying.

Dried onion slices are further passed through second stage dryer and got complete dehydration (moisture level up to 6%).

Step 5 : Dried onion slices are further passed through second stage dryer and got complete dehydration (moisture level up to 6%).

Dehydrated onion slices are moved through food grade conveyors at controlled conditioned room & got cooling in cold dryer.

Step 6 : Dehydrated onion slices are moved through food grade conveyors at controlled conditioned room & got cooling in cold dryer.

Crispy onion slices are passed through Huller machine, here onion kibbled, powder & chips are separated & skin is removed by air aspiration.

Step 7 : Crispy onion slices are passed through Huller machine, here onion kibbled, powder & chips are separated & skin is removed by air aspiration.

Onion Kibbled sorting based on image sensing technology to remove onion routes and other impurities

Step 8 : Onion Kibbled sorting based on image sensing technology to remove onion routes and other impurities

Sorted Onion kibbled is passed through metal detector to remove metallic impurities.

Step 9 : Sorted Onion kibbled is passed through metal detector to remove metallic impurities.

Production Bach vies product sample is sent to lab for testing.

Step 10 : Production Bach vies product sample is sent to lab for testing.

Dehydrated onion kibbled is packed in moisture proof food grade 2 layer polybags.

Step 11 : Dehydrated onion kibbled is packed in moisture proof food grade 2 layer polybags.

The Polybags are packed in paper bags or in corrugated boxes as per customer requirement.

Step 12 : The Polybags are packed in paper bags or in corrugated boxes as per customer requirement.